Pump down? An engineer will answer, Mon–Fri, 8:00–16:00. contact@techworks.ro0770 579 904
RO My request Request quote
24 March 2026 · KSB · 3 min

How much do inefficient industrial pumps cost you every month?

industrial pumps energy efficiency

Industrial pump energy efficiency — a topic ignored by 70% of plants. Industrial pumps consume up to 40% of a plant's energy, and old or oversized pumps cause losses of 30-50%.

 

Inefficient industrial pumps — the problem behind huge energy bills

Most industrial companies pay energy bills 30-50% higher than they should. The cause? Old pumps, incorrectly sized pumps, or pumps running without any monitoring system.

At an average pumping consumption of 500,000 kWh/year, annual losses amount to:

15,000 – 25,000 EUR

wasted on unnecessary energy consumption

Multiply that by 5, 10 or 15 years of operation — and you reach sums that could have funded a complete modernisation of the installation. Several times over.

Why do industrial pumps use more energy than they should?

  • The pumps are oversized — selected “with a margin” at the design stage, but
    running inefficiently in actual operation
  • No speed control — the pumps run at constant speed, even
    when demand drops
  • Reactive maintenance — action is taken only when something breaks, not preventively
  • No data — without monitoring, there is no way to know where energy is lost

The energy efficiency solution: latest-generation KSB pumps

  • Techworks, official KSB distributor in Romania, supplies highly energy-efficient industrial pumps designed to cut consumption sharply without compromising performance.

What you get in practice:

Benefit Impact
Lower energy consumption Up to 60%
Lower maintenance costs By 40%
Full ROI 18 months
Service life Over 20 years
Compliance ErP Directive (EU)

KSB pumps incorporate the latest technology — from CFD-optimised hydraulics to KSB SuPremE IE5 motors, the most efficient on the market.

How do we assess the energy efficiency of industrial pumps?

  1. Free assessment — Techworks specialists come to your plant
  2. Detailed analysis — Real measurements on your installation
  3. Clear report — Concrete figures: what you use, what you lose, what you can save
  4. Technical proposal — The optimum solution, sized to your actual needs

No obligation. No hidden costs. Just concrete data you can use straight away.

Why invest in efficient industrial pumps now?

Energy prices show no sign of falling. The EU ErP Directive imposes increasingly strict energy efficiency standards. And competitors who have already modernised their pumps operate at significantly lower costs.

Every month you put it off means money lost — money you could invest in growing the business.

About Techworks

Techworks stands for excellence in innovation and industrial technology. As the official KSB distributor in Romania and part of the FACTORY 4.0 ecosystem, we provide integrated solutions: pumps and industrial automation, IoT monitoring, predictive maintenance and IEC 62443 cyber security.

Request the free assessment

Contact Techworks and find out within 48 hours how much you can save with an upgraded installation.

Contact us now

Would you prefer us to call you?

Leave your name and phone number. An engineer will call you Mon–Fri, 8:00–16:00.

Please fill in this field.
Please fill in this field.